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Re: Stiff roll controls

Subject: Re: Stiff roll controls
From: Tony Krzyzewski <tonyk@kaon.co.nz>
Date: Mon, 12 Jan 1998 10:08:34
 As I think it was Tony Krzyzewski who wrote, a good test is
> how easily the control columns will return to the vertical under their
> own weight when deflected and released. 

I did the final rigging on my aileron tubes this weekend. The alignment of 
the tufnol bearings turns out to be really critical if you want to get 
everything free and easy. I applied flox to the tufnol faces according to the 
manual and tightened the outboard nuts on the rear blocks. I then tightened 
the two nuts on the shortest edge of the forward block only enough to keep it 
in place. 

---From then it was simply a case of tweaking the remaining nuts until 
everything swang freely. I did have to back off the outboard nut on the port 
side to ensure the tufnol plock aligned properly. Once I was happy then I 
packed the gaps with flox.

By the time I had finished if I let go of the control stick at full 
deflection it would overswing the centre, return back past the centre and 
then settle.

When everything was set I retested the freedom in all planes (including 
inverted!)

One thing I did find when setting this up was that the chamfer on the forward 
block was very important, if this isn't of sufficient depth then everything 
will lock up quite quickly.

All told I would have spent a good eight hours ensuring these things swang 
freely before final bonding took place.

Regards

Tony
---------------------------------------------------
Tony Krzyzewski    tonyk@kaon.co.nz
Managing Director  Ph 64 9 520 4631
Kaon Technologies  Fx 64 9 520 3321
Auckland           New Zealand

Networkers visit www.kaon.co.nz
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