europa-list
[Top] [All Lists]

Re: Europa-List: Fitting of main landing gear on XS-Tri

Subject: Re: Europa-List: Fitting of main landing gear on XS-Tri
From: Bud Yerly <budyerly@msn.com>
Date: Wed, 25 May 2011 16:43:00
Alan,
Not to but in, but the reason for putting the top on is that that makes 
the fuselage quite stiff.  If the wing pins and tail plane tubes as well 
as tail post are all square and level, it would also be ridged enough to 
stay that way.  So when you jig the aircraft to put the trigear on a 
closed out fuselage, any slight warpage from the installation of the 
gear would be resisted.  

Please note that with the top on, the glassing is challenging, you will 
have some back aches, chest bruising and appreciate people who are five 
foot and 100 lbs. with see in the dark capability.

With proper jigging it is quite easy to install the gear with the top 
off.  As Ian and Fred have commented, it is far more comfortable 
spending the time peering in over the side with an unobstructed view of 
your work.  It is necessary to build a platform for the fuselage that 
allows you to get the tail and fuselage alignment spot on.  I even cleco 
on the top and prep for glue up as it isn't perfectly square all the 
time right out of the box.  If the one side of the top is cut 1 mm 
shorter than the other, you have a leaning tail post.  Sometimes the 
tail plane tube is a bit off from the actual wing pins so they need to 
be shored up to level. Put timbers from the floor to the tail tube and 
shore up until level with the wing pins and I have always had good luck 
with a nice straight aircraft.  I recommend gluing in your baggage bay 
in as well.(Yes, I put the wing pins or bolts in the fuselage and level 
the plane by putting a 40 inch long angle stock on the bar and compare 
to the tailplane tube, rather than with a level across the seat back.  
Leveling across the seat back has not been as reliable in my 
experience.)  Once jigged solid I can consider the gear.


Once all jigged, then take your time to get the fuselage centerline 
scribed or marked to the floor, then set your trigear angle stock jig 
piece precisely.  Glue it all in place to the floor to prevent movement 
during initial assembly.  Then do your leg assembly in an upright 
fashion with good posture and lighting.  Cut paper templates of your 
gear braces out and check for fit rather than trusting your templates.  
The templates are very close, but your holes will vary a little and a 
nip and tuck may be needed for a good fit. The glass it up. Finally, the 
placement of wiring, brake lines, fuel tubing, rudder cable guides and 
fairleads, autopilots, ELTs, antennas, fuel drains, battery boxes, 
solenoids, tailplane trim bar travel, tie downs, the baggage bay, flap 
drives, etc. can all be installed comfortably.  I even trial fit my tabs 
on top of the tail post and cut my bump stop before final glue up of the 
top. Just add Redux and glue on the top when ready.  It is all about the 
prep.

If you have problems jigging the aircraft in your shop, then by all 
means put the top on, get someone five foot and 100 pounds and pay them 
to glass in the gear.  If no person of that stature lives around you, 
then build up a platform to stand on, buy some nice lighting which is 
cool and work from the sides with plenty of ventilation.   It is hard on 
the back, but can be done with only a couple days needed for back 
recovery.

Only a neophyte looks at the top on the airplane and thinks, "there, the 
fuselage is done, lets go fly". Better to have everything open until 
well into the project then a closeout party later on when everything you 
can think of is done on your punch list for the fuselage and wings 
internals.  No one ever sees all the details inside that big simple 
model airplane shell, but those details are the real part of aircraft 
building...

Regards,
Bud Yerly 
Custom Flight Creations, Inc.
Europa Tech Support
www.customflightcreations.com<http://www.customflightcreations.com/>
(813) 653-4989 


----- Original Message ----- 
  From: Allan Skanderup Nielsen<mailto:allan_skanderup@hotmail.com> 
  To: europa-list@matronics.com<mailto:europa-list@matronics.com> 
  Sent: Wednesday, May 25, 2011 12:33 PM
  Subject: Europa-List: Fitting of main landing gear on XS-Tri


  I have reached the stage where it would be natural to fit the main 
landing gear as access is easy and the top moulding is not in the way 
yet, but according to the flow chart in the manual page 10T-1 I should 
not fit the main landing gear before the top moulding is fitted.
   
  My question is: Is it allright to fit the main landing gear before the 
top moulding?
   
  Kind regards,
  Allan Skanderup Nielsen
  Kit no. 0622, Denmark.


http://www.matronics.com/Navigator?Europa-List<http://www.matronics.com/N
avigator?Europa-List>
http://www.matronics.com/contribution<http://www.matronics.com/contributi
on>



<Prev in Thread] Current Thread [Next in Thread>