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Re: Europa-List: Melting silencer

Subject: Re: Europa-List: Melting silencer
From: Graham Singleton <grahamsingleton@btinternet.com>
Date: Tue, 8 May 2007 01:25:26

Karl
stainless steel melts around 1550 deg C so it's highly unlikely you have 
melting.

Karl Heindl wrote:
> 
> 
> 
> The mod 72 has one good side benefit, it gives us the chance for a real 
> close inspection of the back of the engine and underneath. I had to 
> remove the silencer for better access to the firewall and two bottom 
> frame bolts. Here is what I discovered :
> The bottom of the silencer , starboard side, an oval area of 30x90mm was 
> badly pitted with strong signs of having melted. The aluminum duct 
> directly underneath is similarly affected. I tapped the affected area 
> with a hammer to look for any weakness, but it appears to be still okay. 
> The aluminum is paper thin and needs to be patched.
> 
> My installation is a standard 912S fwf kit with stainless exhaust system 
> and Singleton firewall. I never experienced any temperatures (according 
> to the EIS) above the permissable ranges. The EGT probes are on the 
> exhaust stubs of cylinders 3 and 4.  I never noticed anything unusual.
> There is no other heat damage. The coolant pipe directly behind it to 
> the radiator shows no sign of anything unusual.
> 
> My questions are:
> 
> Has anyone ever experienced or heard of anything like this before ? What 
> could be the possible cause ? What is the melting point of stainless 
> steel ?
> 
> There is no direct fresh air to the bottom of the engine. Some time ago 
> I had taped off the starboard NACA duct, as it was supposedly designed 
> for the 914. There was no detrimental effect to the engine temperatures. 
> I have now opened up the precut flap in the starboard side of the alu 
> duct, which will divert some fresh air to the silencer. (I believe this 
> flap was also designed for the 914).
> 
> One very long shot : Could there be any electrical sparking between the 
> two surfaces, acting like a capacitor ? I just don't see how those high 
> temperatures could come from the exhaust gases without also burning the 
> outside of the fuselage etc.
> 
> I wonder if anyone knows. And any help greatly appreciated.
> 
> Karl
> 
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-- 
Graham Singleton

Tel: +441629820187
Mob: +447739582005



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