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Europa-List: Tailplane Recess

Subject: Europa-List: Tailplane Recess
From: Tim Ward <ward.t@xtra.co.nz>
Date: Thu, 28 Jun 2007 21:37:14
Hi Europa Builders from the deep cold south,

In regard to the recent tragic events and the PFA Airworthiness 
Information that eventuated from it, I decided to go ahead with a quick 
fix to the Tailplane pip-pin recess.
I am one of those 'non compliance' builders with regard to the recess, 
using, like many others I think, a circular plastic plumbers end fitting 
with a screw top end. See photo. Sent to me by a UK builder back in 
1997!!!
This circular recess entered the tailplane touching TP 6 Sleeve with a 
screw top lid. I found, to my horror, that the position of the pip-pin 
head could just about move the distance of the TP12 bushes if the TP 6  
outboard sleeve became loose. I did not have any bid over the TP 6 
Sleeve as per the manual. It was necessary therefore to have a backup 
and not allow the head of the pip-pin to move at all restraining the 
tailplane from moving outwards.

I cut 2 x 16mm diameter aluminium tube to fit over the pip-pin head and 
glued those into position to the TP6 sleeve.  I established those 
positions by wrapping insulating tape around the pip-pin head to 
increase their diameter to fit snugly into the tube and installing the 
pip-pin in the TP6 sleeve. I put grease on the insulating tape to stop 
gluing the pip-pin to the tube just in case. I then filled the 
surrounding area within the circular plastic fitting with epoxy plus 
flox up to the level of the aluminium tube holding the pip-pin.
On one of the tailplanes I had to use a PVC tube( increasing the 
diameter slightly by using black insulating tape, greased the tape,) and 
placed it in the TP4 hole to form a circular floor (boundary) up against 
the TP4 ceiling where the floor broke through the blue foam to stop flox 
running into the TP 4 cavity.

See photos to make better sense. I had another Europa builder visit 
today to check it out.He liked it.  The tailplanes can now only move 
1/2mm before the head comes up against the aluminium tube sides as a 
good backup.

Email me if you think you may do likewise and need some help.

Cheers,

Tim


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