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Re: Europa-List: Balanced ailerons

Subject: Re: Europa-List: Balanced ailerons
From: Ralph Hallett <n100rh@sbcglobal.net>
Date: Sat, 11 Nov 2006 19:04:30

Nev,
Thanks again for the great input! Could use you in the garage on a 
regular basis. :)

Ralph


NevEyre@aol.com wrote:
> Hi Ferg,
> The fact that the ailerons are connected [ via rigid pushrods] will 
> have no effect if one of them decides to flutter, it will thrash the 
> pushrods for the few nano seconds it is still attached to the wing, 
> and departs........
> The ideal situation is for them to be 100 percent balanced, ie the 
> CHORD line of the aileron is level, underbalanced [ hanging down at 
> the trailing edge] is an absolute No No, overbalanced is OK, but not 
> the amount you have described.Book Read Engineers will be able to tell 
> you the flutter speeds [250 plus kts...] just do it as per the manual, 
> the flight test program [ Pete Clark] took it way past what was needed.
> It really is an easy job drilling out the exess lead, use a sharp 
> drill at very slow speed, and if you can , clamp a piece of 1/8'' ply 
> to the face [ inboard is best, less visible] and drill through the ply 
> into the arm. Keep the ply clamped tightly,[ protect the other face 
> with a similar piece of ply to protect the paint] don't let the drill 
> bit ''grab''.Start with about 3/16'', work up in stages to 1/2'.
> Chances are you will need two 1/2'' holes drilled nearly through both 
> arms to get close, if you do not break out the other end, all that is 
> needed is a plug of blue foam 5 minuted in, a smear of Expancell, and 
> a lick of paint to refinnish the inboard face.
> Best way I have found for drilling, is to fold a towel up , place it 
> on the floor and stand the outboard tip of the aileron on the towel, 
> and drill down into the inboard face of the arms, tape a plastic bag 
> around the arm so most of the swarfe gets caught, rather than getting 
> inbedded in the towel / tip.
> Cheers,
> Nev.
> *
>
>
> *



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