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Europa-List: Cooling mods N40SH

Subject: Europa-List: Cooling mods N40SH
From: Steve Hagar <hagargs@earthlink.net>
Date: Tue, 13 Jun 2006 04:57:36
The modifications for cooling  are nothing earth shattering just what people 
have
been doing for awhile.  There are several and the  incremantal changes add
up resulting in increased overall effectiveness

Nostril intakes up front:  These have been made oval by extending them inboard
about an inch and a half.  Generous lead ins in the inside all around have been
made to avoid having the air spill over a  sharp edge.  Now when you look in
---From the  front you see  lots of  cylinder  fins instead of mostly exhaust 
header
pipes.

Large front cooling intake:  Smooth transition on inside front edges on bottom
and both sides to avoid having air spill over sharp edges.  Rubber flap gasket
along top edge against top ramp surface.

Heat exchangers:  Oil cooler  offset down below water cooler rather than fully
behind water cooler.  Sheet metal covers over the sides of the  coolers so air
cannot get around  sides.  Small sheet metal ramp on bottom of cowl that comes
up to the bottom of the oil cooler, so air cannot get by the bottom.  Sheet
metal diverter  flap attached to the botom of the water  cooler so  that air 
does
not selectively go to it.  Allows more air to oil cooler.  Air ratio can be
modulated by bending up and down.

Exit duct at back down below:  This  has been opened up by making a large V 
notch
to allow air spilling off the engine up above to more easily get out.

Gill vents:  These have been left closed except for the  last slot.  Its better
to have the air going over the engine and  down  rather than out to the sides
at the top,

My battery is on top of  the left footwell and  it has a large sheet metal heat
shield / air diverter on the side toward the engine the hope is to keep the 
battery cooler and keep the cooling air closer to the engine rather than along
the outside walls of the cowl.


Be advised the  plane hasn't flown yet.  However it is going to be  over a 
hundred
degrees for the next three months so all flights will be cooling tests.  The
taxi tests  have been promising though.


Steve Hagar
hagargs@earthlink.net


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