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Re: Europa-List: Trial fitting cockpit module

Subject: Re: Europa-List: Trial fitting cockpit module
From: Bud Yerly <budyerly@msn.com>
Date: Wed, 17 Aug 2011 22:01:43
Andrew,
Greg is right, the best way to a nice straight fuselage without an ill 
fitting or a crooked module, bonding voids, and clearance problems.  I 
have a plane in the shop now that when the stick was moved laterally, 
the CS 08 actually hit the bottom of the fuselage.  Another has a 1/4 
inch dent in the fuselage side where the builder failed to properly 
align the module with the fuselage and during bonding the clecos pulled 
the module down to the canoe crooked and now he has a distorted 
fuselage.

It is an airplane, if you don't trial fit and dry run through 5 times, 
you're doing it wrong.  If you don't want to use nuts and bolts for 
clecos, then try #8 self tapping screws but don't pull them down hard so 
as to dimple the skin. 

Personally I use 1/8 inch US Clecos and when I go final I put in the 
screws on the last dry run and final.  Just don't pull them down hard 
and squeeze out all that expensive Redux, and leaving a permanent dent 
to be filled...

By the way, the same applies to all the rest of the plane.

Happy building,

Bud Yerly

  ----- Original Message ----- 
  From: Greg Fuchs <mailto:gregoryf.flyboy@comcast.net>
  To: europa-list@matronics.com<mailto:europa-list@matronics.com> 
  Sent: Wednesday, August 17, 2011 6:09 PM
  Subject: RE: Europa-List: Trial fitting cockpit module


<gregoryf.flyboy@comcast.net<mailto:gregoryf.flyboy@comcast.net>>

   
  Andrew,

  I went ahead and followed the manual with this. Fitting the cockpit 
module
  with clecoes (small bolts 1/16" or so work well for this -the flanges 
in the
  module are thick in the front) insures it is in its final resting 
position,
  level laterally with respect to the fuselage, and sucked up to the 
front. I
  remember during the fitting process, the need to re-install the 
cockpit
  module (to check clearances with controls etc) numerous times to 
verify all
  is good, and appreciated having finalized the positioning. Only 2 - 4
  attachment points were needed for me, two in front around the tunnel 
bottom
  and maybe a few on the sides, rear-ward.

  Hope that helps,

  Greg 

  ___________________

<asarangan@gmail.com<mailto:asarangan@gmail.com>>

  Is there a reason why chapter 11 (title: preparing the mouldings) 
calls for
  drilling cleco'ing the CM to the fuselage? Is this step not done best 
just
  before the bond?

  _


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