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Re: Europa-List: Mod 73

Subject: Re: Europa-List: Mod 73
From: Bud Yerly <budyerly@msn.com>
Date: Wed, 14 Oct 2009 13:42:24
Fred,
Here is my two cents as an average builder:
Question 1
- Is Mod 73 a required mod for any aircraft based outside of the  
UK?...particularly in the US?

My Comment:
The US declares you are the builder of the aircraft.  You may modify or 
choose not to modify your kit...It is your decision as the builder, as 
the kit manufacturer is a 49% helper, but you are the builder.  Just as 
if you built the plane from scratch.  It is highly recommended that all 
ADs/mandatory actions directed by your kit manufacturer be followed.  If 
the UK's PFA or LAA grounds their planes, technically you don't have to 
ground your experimental, but as some kit manufacturers have found, the 
FAA can ground a kit if it believes losses are occurring due to design 
problems or recommended/directed construction procedures...  Your plane 
is an experimental, each is technically different and the rules for FAA 
involvement in monitoring the accidents, as in certified aircraft, does 
not receive the same scrutiny...  SLSA/ELSA have different rules like 
certified aircraft.

Question 2
- If not, why implement Mod 73 when there is no evidence that a  
problem with the original design exists?

My comment:  This is a builder/maintainer issue.  All builders are not 
created equal nor is care always taken putting the tailplanes on and 
off.  Occasionally, the tailplanes are never taken off and rust on.   
When taken off for inspections, so much force is used, the inner and or 
outer bearing may be loosened and or broken loose and missed by the 
owner.  I have also seen that in their maintenance exuberance, owners 
have sprayed oil into the stab holes and melted all the foam away from 
the bearings leaving only glass to support the outer bearing.  Believe 
it or not some of the pip pin holes are so sloppy, pins can fall out and 
other methods are used to secure the pin and tail plane...  

If built and maintained properly, you may never have a problem, but the 
Mod 73 tailplane mod, adds extra glass and support to ensure your outer 
bearing is solidly glassed and in fact glassed more solidly.  Down side 
is you may need a longer pip pin.  Oh well.  Go to McMaster Carr.

Question 3
- Is Mod 73 an example of a prematurely arrived at "fix", approved and  
implemented in a rush to get the Europa fleet airborne again before  
the real culprit was determined...and...does it remain in effect today  
out of a reluctance of regulatory agencies to set things right?

Comment:
Yes and no.
It is a quick and necessary bandaid to get the fleet flying abroad and 
properly inspect the fleet.
I would prefer to see all of us to use the Europa Club mod of a tube of 
glass supporting both bearings.  This is a great mod, in my opinion, and 
should be the standard.  The NG control surfaces bond in the bearings 
much more securely...Dare I say properly.  But the bandaid of outer 
bearing reinforcement is a great way of getting more support around the 
bearing and checking the fleet.  

The problem with the accident investigations is the cart and horse.  
What caused Williams accident for sure?  He had two problems, both 
should have been caught and fixed during the build and through 
subsequent inspections.  The tail plane wobble is a point I harp on 
constantly, that the stab should have no movement when attached.  Yes, I 
disagree with wallowing out the tube to allow the movement.  Andy and I 
have never seen eye to eye on this, but it doesn't hurt anything and 
should flutter begin, the outer bearing is free to move a little.  Dare 
I say any flutter is BAD, and now you see why I disagree. 

I have only found two flying aircraft with tailplane bearings broken 
here at the shop.  But I have done all the tailplanes IAW the mods, 
because I believe it makes for a better product, and it is easy to sell 
a plane with all the mods properly documented.

As an accident investigator in a prior life, we all die a little when we 
loose a fellow aviator.  It is our mission not to bury our loss by 
saying it can't happen to me, but to try to make the aircraft, 
procedures, or training better to save not just ourselves, but others 
who come after us so they don't have to experience our loss.  

Just my thoughts.

Bud Yerly



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