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Re: Europa-List: Rotax 914 starting problems when hot

Subject: Re: Europa-List: Rotax 914 starting problems when hot
From: Dean Seitz <daseitz@cfl.rr.com>
Date: Tue, 5 Jun 2012 16:57:33

Just a little update on the Fuel Injection Project.  Two weeks ago I had the 
plane
up over the airport and switched from carbs to injection for the first time.
Everything went great. Ran fine for about 20 minutes, switched bach to carbs
and landed.  Last weekend I flew from Kism (kissimmee) to Kgif ( winter haven)
on carbs while monitoring all readings from the injection system.  All looked
well so return trip was made entirely on the injection system.  Taxied out,
took of at Kgif, flew back to Kism, landed and taxied in.
Fuel usage was very rich for most speeds and throttle settings, have to start 
modifing
the fuel map to get the mixtures right.
Hope to soon be running on it most of the time.

Dean Seitz
XS Trigear Hightop 914 Airmaster


---- Dean Seitz <daseitz@cfl.rr.com> wrote: 
> OK, I'll put my two cents in on this one. Ever since my 914 was new it has had
this problem. Starts right away oe after half hour, but not after ten minutes.
When this happens it is flooded. it will start firing with the throtle almost
full open and finally start running. This is with both pumps off. After it
starts turning the pump on will flood it again. I have to bump the pump on for
a moment at high RPM wait till it clears and bump again until it will stay 
running
then all is well.
> I have asked when down at Lockwood and all they would say is the carbs need to
be rebuilt. If this is the case it was sold to me new with bad carbs since it
has done it from day one.
> I have given up trying to figure it out. If anyone can let us know. In the 
> meantime
I an making my own fuel injection system for it. So far I have it running
---From 2000 to 4000 rpm on the ground tests. This will be able to run on the
carbs or the injection. I hope to make it available when it is finished for 
under
$4000.00  It will still be a while before all the desiging and testing will
be completed though.
> 
> Be nice if someone could figure the flooding problem out in the meantime
> 
> Dean Seitz
> 
> 
> ---- Frans Veldman <frans@privatepilots.nl> wrote: 
> > 
> > Hi everyone,
> > 
> > I guess I'm not the only one having this problem. The main problem here
> > is that I don't understand why it is happening.
> > 
> > If I arrive at an airfield in hot weather, I can restart either right
> > away, or after a considerable time. If I just refuel without having a
> > meal, I get into a time window where the engine has difficulties starting.
> > 
> > It is a vapour lock problem of some sort, but I don't know how this can
> > happen. Sure, the inside of the cowling is hot and residual heat from
> > the turbo is, without the large fan upfront turning, cooking the fuel.
> > But I thought that the 914 is supposed to be immune from the problem.
> > 
> > Up to the pressure regulator the fuel is recycling when I switch on the
> > electric fuel pump. Any vapour up to the pressure regulator is directed
> > back into the tank and being replaced by fresh and cold fuel.
> > 
> > The carb bowls might have been cooked empty, but then the floats will
> > have dropped and fresh fuel will pour in as soon as I switch on the
> > pumps. The fuel line between the pressur regulator is not recycled but
> > if it contains vapour then it will escape via the opened carb needle and
> > not raise the floats, so it will gently escape until being replaced by
> > liquid fuel, being driven there by the electric pumps.
> > 
> > So... why won't then darn thing just start?
> > 
> > Yesterday I was exactly experiencing this problem. After arriving at an
> > airport to go to the service center for the bi-annual pitot and static
> > systems test, and with the engine switched off for about ten minutes I
> > couldn't restart it. No matter how long I kept the fuel pumps running,
> > applied choke, (just in case the mixture was too lean) or was just
> > cranking with the throtthle wide open to vent the cylinders (in case it
> > was too rich), the engine would just crank without even a faint single hit.
> > So I abandoned the plan to taxi to the refueling station, and had a
> > lunch instead. Of course after that the engine started up right after
> > just a half turn of the prop...
> > 
> > So... why is this happening? I'm interested in solving this problem, but
> > primarily I want to know why this is happening because according to my
> > reasoning it shouldn't be happening in the first place. What am I
> > missing here?
> > 
> > Oh BTW, on the return home I got caught by non predicted early set in of
> > night fog, with a very rapidly dropping cloud base (never seen it
> > falling that fast). With my home base being the closest and most
> > promising airfield once I got forced down to 500 feet I advanced the
> > throttle to 100% (not 115%) and got over 155 knots IAS worth out of it
> > on my freshly calibrated ASI, which was quite an experience so low over
> > the ground. At my homefield I arrived less than 15 minutes later with
> > the local cloud base still at 1000 feet (as announced/predicted by ATC
> > half an hour earlier), but I was thankful nevertheless to have been able
> > to speed out of that threathening situation that fast. If it weren't for
> > the obligatory static/pitot test to renew my airworthiness review
> > certificate I wouldn't have been flying at all that day, so much for the
> > bureaucrats that want to enforce my safety this way. Anyway, the
> > pitot/static systems worked flawless (I would have had noticed it myself
> > it if they weren't) and I'm good to apply for renewal of the desired
> > certificate.
> > All this while I had unwittingly broke my smallest toe by bumping into
> > my wife unintentionally (honestly!) and was undergoing this flying
> > experience with some discomfort to enhance the flying experience even
> > further. At least the latter problem has been diagnosed correctly today,
> > so now I just want to get diagnosed the vapour lock problem as well. Who
> > can shine some light on this mystery?
> > 
> > Frans
> > 
> > 
> > 
> > 
> > 
> > 
> > 
> > 



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