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Europa-List: Engine quits at full throttle

Subject: Europa-List: Engine quits at full throttle
From: Robert Borger <rlborger@mac.com>
Date: Fri, 4 Sep 2009 16:29:49

Fellow Europaphiles:

I'm at 10.5 hrs on my XS Monowheel.  (Just getting the hang of landing  
it on pavement)  As you can see from the signature block it has a  
Rotax 914 and Airmaster C/S prop.  On the last flight the engine  
developed a surge and a miss at full throttle at about 500' on  
takeoff.  When I retarded the throttle and surge stopped and miss went  
away.   After immediate RTB, pulled the upper cowl and began an  
inspection.  1st thing noticed was that it was not really obtaining  
full throttle.  Only about 37.5 in MP.  Full throttle is 39 in MP and   
37 - 38 in MP is in the unstable range for the turbo controller.  That  
explained the surging.  Located the reason the throttle wasn't going  
to max and fixed it.  Also checked both fuel filters.  Secondary was  
fine.  Main was had considerable crud so it was replaced.   I can now  
get full throttle.  Re-synched the carbs.  Runs nice and smooth.

Now here's what happened today on a full-power, chocks-in, tail tied  
down, run-up test.

Engine starts immediately.  I kept the idle at 2000 - 2100 RPM to warm  
up.
Engine warmed up, all temps and pressures in the green.  Prop  
controller set Auto and T/O.  Main and Boost pumps are both on,
Advance throttle.  Everything is OK up to engine RPM 5790 & MP 36 in.
When the throttle is advanced beyond 37.5 in MP the engine quits.   
Like fuel starved or ignition cuts out.  It just quits.
Retard throttle back below 37.5 in MP and it re-starts and runs  
smoothly.
Throttled back to 4000 RPM and did a "mag" check.  Left-Off drop is  
about 275 RPM, Right-Off drop is 305 - 310 RPM.
Throttle back to idle and shut off ignition, the engine stops and  
after about 15 seconds there was a large backfire through the exhaust  
(first time for that!).
Engine has only run on 100LL with appropriate amounts of Decalin TCP &  
Marvel Mystery Oil to help with the lead situation.  Oil is still nice  
and clear.

Do any of you Rotax Gurus have a suggestion as to why the engine cuts  
out when full throttle is applied?  Any suggestion for things to check  
and/or fix?

Thanks in advance for your help,
Bob Borger
Europa Kit #A221 N914XL, XS Mono, Intercooled 914, Airmaster C/S
http://www.europaowners.org/N914XL
Aircraft Flying!
3705 Lynchburg Dr.
Corinth, TX  76208
Home:  940-497-2123
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