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Europa-List: Having filled wing surfaces

Subject: Europa-List: Having filled wing surfaces
From: bizzarro@easynet.co.uk
Date: Tue, 29 Apr 2003 08:55:22

Hi All

Having filled and sanded our wing surfaces, we thought that they were pretty 
good and thus ready for smooth-prime. So smooth-prime we did. However the 
smooth-prime and a trusty lead lamp show that things are not as good as we 
originally thought. Most of the inconsistencies are easily rectified, however,

it became apparent that there is a dip just in front of and just behind the 
spar. It is only small, and cannot be seen in normal lighting conditions. I 
would say that the dip is about 0.5mm deep approximately 2cm either side of the

spar.

So the questions are this.

Do we

a)        Leave it alone as its effect on the airflow over the wing will be 
negligible 

Or

b)        Fill the dip and sand to blend it into the surrounding surface.

If  a, what is the best method? You  see, when we were filling this part 
before, it was filled high and sanded down until the cloth on the spar could 
just be seen under the filler. I guess that what was happening was that the 
skin over the foam was flexing in a downward direction whilst being sanded and

the spar wasnt, hence the discrepancy in the curve.

Any ideas that might help us on this issue?

Cheers

Eddie

G-SELF. Jabiru 3300 powered classic


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