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Re: Joining fusalage top and bottom (Classic)

Subject: Re: Joining fusalage top and bottom (Classic)
From: clevelee@cswebmail.com
Date: Wed, 19 Jun 2002 14:49:28
Uh, can anyone tell me what the 'Graham Singleton Sternpost' is and what problem
it is solving?

Thanks,
Cleve Lee
N396ST A198 Mono XS


On Tue, 18 June 2002, TroyMaynor@aol.com wrote

> 
> In a message dated 6/18/02 11:01:25 AM Eastern Daylight Time, 
> europa-builder@ntlworld.com writes:
> 
> << 
>  I'm getting ready to fit the Graham Singleton stern post (any tips would be
>  appreciated:) and in setting up I've noticed the two parts aren't that good
>  a fit.  The starboard side is a reasonable fit and I wouldn't be posting
>  this email if the port side was the same.  The port side is a good fit at
>  the firewall and the overlap area along the side, but where it get's to the
>  step (where it flares up for the fin) there is about 8mm from where the foam
>  in the fusalage stops and the outer/inner skins meet.  This will therefore
>  make the overlap 8mm smaller so I'm worried about the strength of the joint.
>  
>  Is this something I should worry about?  What is the minimum acceptable
>  overlap at the joints?
>  
>  Cheers,
>  Mark. >>
> 
> Mark, 
> I went the same route as you are taking and have not regretted using Graham's

> sternpost. I regret I cannot say for sure how much overlap I had at the joint

> near the fin as you mentioned. It has been a long time ago since I did it. 
> One thing I wanted to tell you was; before you bond anything on, cleco it all

> together to see if it fits. That included first the sternpost, then the top 
> molding and fin and finally the rudder. It was difficult to get the top 
> molding pushed far enough aft. This may be causing the short fall you refer 
> to. The firewall was bent forward keeping the top from going far enough aft.

> I drilled a 1/4" hole and using a 2"x4" to spread the load and a eyebolt, 
> pulled it back a little securing it to the head rests with rubber bungees. 
> One thing Erich Trombley mentioned about getting into the lightening hole in

> the fin was correct. It was necessary for me to repair the lightening holes 
> rear section with a layer of 1/4" blue foam and 2 or 3 layers of bid. Not a 
> big deal really. It is possible I put the sternpost too far forward causing 
> this but I don;t think so. I just wanted to make sure the rudder had plenty 
> of room to swing. Make sure you have some stiff straight edges to align 
> everything when you bond the top and fin on. It is a little taxing to get all

> three pieces aligned. I installed the rudder and had a 4 foot alum. ruler 
> wedged in between as a spacer til cured. 
> Hope this makes some sense and helps. If not, write back.
> Troy Maynor
> -120

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