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Re: Europa-List: Re: Cooling impact of using firesleeve on oil lines

To: europa-list@matronics.com
Subject: Re: Europa-List: Re: Cooling impact of using firesleeve on oil lines
From: Dpc <dpc@knightonweb.com>
Date: Wed, 8 Nov 2023 23:33:36 +0000
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Thanks for the explanation of the origins of the shroud. I have the 80hp 912 so that would explain why I have no shroud and yet no CHT issues I think. It’d be nice to have a 912S but I find the performance with the 80hp just fine in most situations.

All the best

David 

On 8 Nov 2023, at 22:47, timward <ward.t@xtra.co.nz> wrote:

David,
The shroud was recommended for the 912ULS 100hp by Rotax due to the  8% increase in heat produced, compared to the 80hp. A quick solution when converting from the 80hp to the 100hp, I believe. Not sure if they are still used today, as cooling systems have changed.
Cheers, Tim 

Sent from my iPad
Tim Ward
12 Waiwetu Street, 
Fendalton, 
Christchurch, 8052
New Zealand.
ward.t@xtra.co.nz 
021 0640221

On 9/11/2023, at 11:15 AM, Dpc <dpc@knightonweb.com> wrote:


Tim

No I don’t have a shroud around the cylinders and, as far as I know, the aircraft has never had one. 

I have never had high CHTs, and still don’t even after the increase in oil cooler size, so I don’t think I have a cylinder cooling problem at all. Was the shroud a standard item on the original Europa Classic with a 912?

Many thanks 

David

On 8 Nov 2023, at 20:43, Tim Ward <ward.t@xtra.co.nz> wrote:

Hi David,
I take it you have the cylinder shoud which directs air from a front inlet, over the cylinders and exit out the exhaust opening? Rotax shoud if required.
Cheers, Tim 

Sent from my iPhone

Tim Ward
12 Waiwetu Street
Fendalton 
CHRISTCHURCH 8052
New Zealand
Mob 0210640221
Home 033515166

On 9/11/2023, at 06:43, dpc@knightonweb.com wrote:



Interesting, Mike.

 

Mine is a Europa Classic with the 80hp 912. It does have the very small cooling intakes.

 

Since the oil cooler sits behind the port radiator, I was concerned that the extra ‘blanking’ created by the larger cooler might prove to be a problem with the water cooling but that doesn’t appear to have happened. Before changing the oil cooler, I did try carefully straightening out all the bent and damaged fins on the radiator and cleaning out the bugs in the hope that that might have helped improve the airflow through the radiator and on into the oil cooler. Disappointingly it didn’t seem to help at all, and my initial impression was that my radiator cleaning attempts may have made matters worse! Because of that, I did start down the road of looking at replacing the port radiator or getting it re-cored to improve airflow – but I found both options would have been very expensive. I was very glad that none of that seemed to be necessary when the bigger oil cooler fixed the oil temp problem straight away and without seeming to create any noticeable rise in the water temps (which had never been a problem anyway).

 

It seems to me that my ‘winter maintenance’ addition of the fire-sleeve to the oil lines was really the only change I had made from last year’s configuration that might have contributed to the oil temp problem seen this year, so removing the sleeves was to have been my next course of action. However, now that the oil temps have come down so much more than expected, I’m planning to leave the sleeves in place so will probably never know what they did or didn’t do to the oil temps!

 

I wonder if you really need any kind of oil cooler on the back of your radiator now that you have an oil cooler in its own, much better chin location? Could you try removing the 8-row one entirely from the radiator and seeing if you’d still have OK oil temps just using your large chin cooler?

 

The other wisdom I have picked up from many other useful contributors to this whole issue is the importance of air exit area, as well as to ensuring that all incoming air goes through the radiators and not round their edges. When we were in the midst of our major oil overheating problems, and away from base on a very hot day, we managed to get by through packing washers under the bottom edge of the lower cowl to increase air exit area, as well as using foil tape to seal the edges of the radiators to the cowl. That made just enough of a difference to keep us going and get us home!

 

If you need a 10-row oil cooler to play with then let me know, as mine is now redundant!

 

David

G-BWJH

 

 

From: owner-europa-list-server@matronics.com <owner-europa-list-server@matronics.com> on behalf of Mike <mike@nyumba.co.uk>
Date: Wednesday, 8 November 2023 at 16:21
To: europa-list@matronics.com <europa-list@matronics.com>
Subject: RE: Europa-List: Re: Cooling impact of using firesleeve on oil lines

--> Europa-List message posted by: "Mike" <mike@nyumba.co.uk>

Hello David
I haven't been following this but looking at what you have done I am pleased
that it worked for you. I am unsure what engine you have but when I changed
mine from  80HP to 100 HP as I half expected I immediately encountered oil
cooling problems so fitted a chin inlet and located a larger oil cooler
there removing the one behind the port radiator. This helped but did not
solve the problem. At this point I fitted the 16 row as you have (in
addition to the chin radiator), this solved the oil issue but promptly gave
me water temp problems!
I have now changed the 16 row for an 8 row which has still cured the oil
issue and although the water temp issue is better it is not entirely cured.
I am now considering whether a re- core of the water radiators might help.
Just as a matter of interest I have not fitted firesleeve to any of my oil
lines thinking that this would result in the maximum radiated heat.

-----Original Message-----
From: owner-europa-list-server@matronics.com
[mailto:owner-europa-list-server@matronics.com] On Behalf Of Davidcripps
Sent: 08 November 2023 15:26
To: europa-list@matronics.com
Subject: Europa-List: Re: Cooling impact of using firesleeve on oil lines

--> Europa-List message posted by: "Davidcripps" <dpc@knightonweb.com>

Here are a couple of photos of the new 16-row Mocal oil cooler installed on
the back of the port radiator. Works a treat! PS. Glass wrap around exhaust
has now been removed. It was only there as a 'back-up' as new oil cooler is
much closer to the exhaust stub than before, but this hasn't seemed to cause
any problems with the oil cooling.




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=511952#511952




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