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Europa-List: FWF fuel line fittings

Subject: Europa-List: FWF fuel line fittings
From: Fred Klein <freddythek10@gmail.com>
Date: Fri, 15 Mar 2019 12:10:15
I=99m reminded of the value of this list after contacting Ron 
Pagoris who had not posted for a long timeand I want to thank 
him for bringing to my attention the subject of the use of aluminum fuel 
line fittings in the engine compartment.

Further research on the subject generated this response from Bud which 
he willingly shares with our list:

> Fred,
> I do not have problems with aluminum AN fittings.  I do have problems 
with FWF techniques:
>  
> AN fittings or even steel flare fittings need some sort of fastening 
to prevent loosening, which is common.  I see some of the fittings you 
use have a safety wire hole.  Use it.  They do loosen, especially on 
fuel injection lines.  Hence the automotive and marine industry is going 
to special fittings.  Oil fittings get safety wiring also.
>  
> I also have problems with any hard line going to an engine, from a 
firewall.  That is a broken fitting waiting to happen.  The engine to 
fuselage fitting should always be a flexible line of course.  If the 
line is steel braded or firm rubber, its flare fitting will tend to 
loosen with age without some sort of fastener fixing them such as safety 
wire or crimp anti spin connector.  Reason, over time the shake of the 
engine and the firm rubber or braded line will shake until the flare 
fitting begins to loosen.  We had this problem on jet engines.  Safety 
wire flare fittings in some way.  If the flare fitting has no safety 
wire hole, I use a Breeze clamp bent to fit on a fitting (like on the 
oil tank fittings on the Rotax) rather than drilling the nut edge.  Once 
I have the Breeze clamp fitted, I safety wire the Breeze clamp screw so 
it won=99t loosen, then safety wire the clamp to a fixed point to 
assure the fitting stays tight.
>  
> That said, I tend to use push on or barb fittings screwed into an NPT 
fitting for oil and fuel with specified clamps so the fitting won=99
t loosen.  However, Aluminum NPT fittings can crack if not supported 
properly, maybe that is why your inspector prefers brass, which bends, 
or steel which is much stronger.  He may have been concerned about the 
90 degree fitting coming off the fuel line manifold for bending.  I 
can=99t say.  What I can see in the photo looks like a safe 
fitting if it is suitable for the fuel or oil temp and pressure 
requirements of the engine manufactuer.
>  
> Best Regards,
> Bud Yerly


While I will continue with my aluminum fittings, I will most certainly 
ensure that they are properly safety-wired!    Thanks Ron & Bud!


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