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Re: Europa-List: Re: Fusalage fuel stains and gauges

Subject: Re: Europa-List: Re: Fusalage fuel stains and gauges
From: Bud Yerly <budyerly@msn.com>
Date: Fri, 25 Jan 2013 22:06:02
Roland, Max and Alan.
I have a love hate relationship with fuel gauges also.  I have revisited 
the Priceton fuel probe (the 5S with 5 set points).
It is the same old capacitance probe, just better electrics.  

Pro's:  
Small hole 1/2 inch in the top of the tank with a good grommet to seal 
the probe in without fear of popping out and leaking.  I still put a 
cover over the sender to make sure it can't pop out (because I have seen 
it on annuals).

Pretty reliable, mine is 5 years old and OK.

Quite accurate if the fuel type (mogas or aviation 100LL) is kept 
consistent.
With five set points I set my gauge as follows:  
E=0 or reserve fuel only as the gauge is on the pilot side.
1/4 = 2.5 gallons (basically filled to the hump).
1/2 = 5.0 gallons (that is the height of most tanks just at the level 
of the top of the arm rest (wheel well to the bulkhead point)
3/4 = 10 gallons (about the height at the break of the tank)
F= 15 plus reserve so basically full with the old 18 gallon tank.  The 
new tank is nearly 20.

These points are pretty linear between each set point so it cuts down on 
the mental gymnastics.  I use a Westach gauge, but have done it with the 
Dynon and the gauges are reliable.  I am impressed with the consistency 
over time.

Cons:  
As you know, if you change gas, all your settings change.  What a pain.
Takes a while to set the points.
Did I mention it was a pain if you change gas.
Not all EFIS or EIS systems read capacitance probes.

The Europa float works quite well in the planes I installed it in.  It 
is just a dumb cork float and resistance pot.
If you are willing to experiment, there is a cute fuel bobber used in 
marine tanks with a spiral cork attached to a gauge.  It reads on a 90 
degree angle.  Stupid simple, works with any fuel, but is behind you.  
They do make an electronic pickup.  Problem is it has a large style 5 
hole flange, which I hate.  Mainly because the only thing to seal them 
with for trouble free operation is messy pro seal...

Like many, I have a JPI fuel flow sender, which is dead accurate, 
provided you give it the proper starting amount.  Once set, on landing, 
note the fuel installed and add that to the amount left and it is pretty 
darned good on my 914.

I found out reading the new Rotax install manual that they have made a 
minor change to their fuel flow setups.    Rotax had put in a drawing to 
place the fuel return orifice to be placed prior to the fuel sender.  It 
will still regulate the pressure as it is supposed to and the 912S/ULS 
will have  a dead accurate fuel flow reading.  I haven't changed the two 
912S aircraft in service in the shop, but am tempted.  It is a lot of 
plumbing though.  However, in August 2012 Rotax changed their Install 
manual and removed it because of their new fuel rail with built in 
return and orifice.  Anyway, it is quite interesting.

I have the drawing in an old manual.  The problem is the orifice needs 
to be downstream of the mechanical pump, and the fuel flow sender is not 
made to take heat/fire in the engine compartment (manufacturer of the 
senders recommends and FAA frowns on senders in the engine compartment). 
 One would have to take the line from the mechanical pump put in a tee 
with an orifice and return line back to the tank.  From that tee the 
line continues to the fuel flow sender, then back to the carbs.  The 
requirements of the fuel system is still met as the orifice drops the 
fuel pressure from the pumps just a bit to 5.8 max to keep the float 
needle operating properly...

Regards,
Bud Yerly
914, sight gauge that works, capacitance fuel gauge, JPI totalizer and 
of course a wrist watch, tach, MP and fuel charts....  Talk about 
department of redundant redundancy.

  ----- Original Message ----- 
  From: Roland<mailto:schmidtroland@web.de> 
  To: europa-list@matronics.com<mailto:europa-list@matronics.com> 
  Sent: Wednesday, January 23, 2013 2:50 AM
  Subject: Europa-List: Re: Fusalage fuel stains


<schmidtroland@web.de<mailto:schmidtroland@web.de>>

  Hi Roger,

  I refuel after each flight absolutely to the top until fuel spits out 
of the breather and I see it in the tank, since I don't have a reliable 
fuel gauge. I then trailer my Europa home and to the airport for the 
next flight. No fuel comes out. So I cannot imagine, that you just 
overfilled.

  Hope this helps for troubleshooting.

  Regards
  Roland

  PH-ZTI
  XS Trigear 914


  Read this topic online here:


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