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Re: Europa-List: Re: Fuselage skin distortion at fuel filler

Subject: Re: Europa-List: Re: Fuselage skin distortion at fuel filler
From: Bud Yerly <budyerly@msn.com>
Date: Fri, 14 May 2010 16:49:03
I prefer to ground my system through the fuel drains which I ground via 
wire to the main grounding point to prevent that.  Static electricity in 
a tube like that or during fueling where the fuel filling source and 
aircraft are not grounded is dangerous.

Anyway, I think your point has merit.

Bud
  ----- Original Message ----- 
  From: GRAHAM SINGLETON<mailto:grahamsingleton@btinternet.com> 
  To: europa-list@matronics.com<mailto:europa-list@matronics.com> 
  Sent: Thursday, May 13, 2010 7:14 PM
  Subject: Re: Europa-List: Re: Fuselage skin distortion at fuel filler


  Bud
  I see you used plastic tube for the breather. Makes me nervous 
remembering Harald Linke's refueling fire. I always use 3/8 versatube 
and ground it.
  Fuel vapour and droplets running up an insulated tube might act like a 
Van der Graff generator and cause  a spark. My guess anyway.

  Graham


-------------------------------------------------------------------------
-----
  From: Bud Yerly <budyerly@msn.com>
  To: William McClellan <wilwood@earthlink.net>
  Sent: Thursday, 13 May, 2010 18:19:04
  Subject: Europa-List: Re: Fuselage skin distortion at fuel filler 

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  Procedure I use at Custom Flight:

  1.  Open the hole in the fuselage top to allow the boss from the 
filler tube to pass through.
  2.  Align the fuel filler tube to  the fuselage side and temporarily 
set it against the side of the aircraft, mark where the fuel tube will 
set and check that the rubber fuel hose will fit and not be folded or 
bent.
  3.  Cut a piece of scrap blue foam about 1/4 inch thick, and wider 
than the fuel tube by about an inch.  Set the length from 1 inch minimum 
below the fuel filler top hole, and stop near the bottom of the flat 
part of the PTFE filler tube.
  4.  Affix the blue foam to the fuselage side with 5 minute floxed 
epoxy on the top and bottom edge and floxed Aeropoxy for the center.  
Clamp as necessary.  Allow to cure.
  5.  When secure, chamfer the sides to a 45 and round the edges.  
Spread entirely with micro slurry and two layers of glass, and peel ply.
  6.  Refit the tube, mark the top for the filler cap flush with the 
outer fuselage and cut and install the filler cap.  Check fit.  Once fit 
is acceptable, Redux the top area around the filler cap inside and out, 
and affix with glass straps as described in the manual.  Peel ply as you 
will be working around here later.

  7.  Once all is secure, attach the trimmed rubber fuel elbow and 
clamp.
  8.  Use Pro Seal on just the top and bottom points of the rubber fuel 
elbow if you are concerned about fuel leakage in the event of an 
overfill.  Keep in mind, the fuel tube will have to be cut off to remove 
it if using Pro Seal (available at A/C Spruce.).

  9.  Attach fuel vent tubing as appropriate.
        
<http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B%211LEiKSdooxx9v4
CFFiF2tnPWP2mfc7Vl*tK8zynHq0aFwS7xyuUUORT5dlN4XEFfQoS52BHh7nFQw%24%24> 

       


  Bud Yerly
  Custom Flight Creations
  US Dealer.


    ----- Original Message ----- 
    From: William McClellan<mailto:wilwood@earthlink.net> 
    To: 
enquiries@europa-aircraft.co.uk<mailto:enquiries@europa-aircraft.co.uk> 
    Cc: Bud<mailto:budyerly@msn.com> 
    Sent: Thursday, May 13, 2010 12:01 PM
    Subject: Fuselage skin distortion at fuel fill


    I find only inconclusive information on the forum about fuselage 
skin distortion that can develop around the fuel fill tube.  I can not 
find additional information.  Would you steer me to the correct solution 
or give me any revised procedure.
    Thanks,
    Bill McClellan

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