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Re: Europa-List: Ethanol and sight tubes.

Subject: Re: Europa-List: Ethanol and sight tubes.
From: Jeff B <topglock@cox.net>
Date: Thu, 21 Aug 2008 13:35:16

I've used ethanol to help dye certain clear plastics.  It definitely has 
a penetrating effect.  Looks like a shielded glass may be the way to go, 
for sight gauges...

Jeff

ALAN YERLY wrote:
> Sorry I couldn't weigh in on the site lately,  too much work and too 
> little time.
>  
> You can go to my website at customflightcreations.com and select 
> accessories to see how I do my sight tubes.  They all work very well 
> between the seats. 
>  
> Back to ethanol...  I finished a test on a 10% ethanol 92 octane fuel 
> and its effects on our polyurethane tubing, and acrylic plexiglass. 
>  
> To my surprise, the ethanol fuel really made the polyurethane yellow 
> faster.  After prolonged exposure, the urethane did not seem to 
> deteriorate at all.  However, within two hours, the yellowing of the 
> tube became pronounced.  I frankly looked pretty dark after a week, but 
> it was readable and held up well.
>  
> I then tested it with a new rigid acrylic tube, which by the tech data, 
> was supposed to be safe for use with gasoline, and fair with pure 
> ethanol.  After only two hours, the acrylic began to break down in the 
> 10% fuel mixture.  By the end of 8 hours it began become slightly opaque 
> and slimy where the fuel contacted.  I then cut a piece of the tubing 
> and submerged it completely.  Sure enough, the tube outer part became a 
> slimy mess, but it was still rigid, although un-useable.  So please 
> pretest your acrylics. 
>  
> Redux (Epibond or Araldite 420 A/B) held up pretty well.  The glue had 
> cured for only 12 hours and was submersed.  No significant change 
> noticed.  Pro Seal was OK but the manufacturer has only tested it to 10% 
> ethanol in fuel, and I noticed a slightly slimy surface, but it still 
> stuck very well with prolonged exposure.
>  
> My lessons learned are to make the urethane sight tube easy to replace 
> on the annual inspection and stick with the urethane tube.  The FAA 
> requires some sort of visual fuel check before flight, so it works for 
> me.  Plumbed the way I show it in my website, allows it to be useful in 
> flight also.  Electronically, I use the capacitance fuel probes for fuel 
> measuring with a Mitchell or similar gauge and calibrate the probe at 
> 0-5-10-and 15 gallons to correspond to the 1/4,1/2,3/4, full, points.  I 
> must admit, that changing the face of the gauge is the way to go.  I do 
> it in shop and should have Mitchell change the face on a custom order.  
> They will do it for a price.
>  
>  
> Thought this may be of interest.
>  
> Bud Yerly
> Custom Flight Creations
> (813) 653-4989
> 
> *
> 
> 
> *
> 
> Checked by AVG - http://www.avg.com 
> 



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