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Filling - Weight Increase

Subject: Filling - Weight Increase
From: svein johnsen <sveinjohnsen@yahoo.com>
Date: Mon, 21 Jan 2002 12:49:46
All,

Recently a message was posted regarding filling and
the difficulty of getting rid of the pin holes unless
one used a more wet Expancell mix, even though this
might add a little weight.  But how much will be
added?

I did a quick measurement this afternoon of the
specific gravity of wet Expancell (like a medium thick
syrup, running fairly easily) and "dry" (almost
standing up on the mixing stick) mixed into Aeropoxy:

- Aeropoxy with hardener only:  Sp. g. 1.11
gram/cu.cm.
- Wet Expancell mix:  Sp. g. 0.62
- Dry Expancell mix:  Sp. g. 0.47

Assuming that the wet mix is used instead of the dry
mix in a 1 mm thick layer(comparison for those not
intimate with metric units:  the skin of the flaps is
0.8-0.9 mm thick), and further considering this
applied on the rudder, stabilizer/trim tabs, ailerons
and flaps, the total weight difference is approx. 1.25
kg or 2.8 lbs.

The real weight increase would probably be even less
due to thinner layer than 1 mm required to avoid the
pin holes and also a drier (lighter) mix could perhaps
be used than the "wet" used in the above example.

Of course bad to carry all this weight forever
after, but if I am able to get in the air earlier - -
-

Happy filling!

Svein  #A225


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